SHG315 8.15KW HDPE Fitting Fabrication Machine 90-315mm
Basic Properties
Trading Properties
| Name: | HDPE Fitting Fabrication Machine (Workshop Butt Fusion) | Model: | SHG315 |
|---|---|---|---|
| Welding Range: | 90-315mm (90/110/125/140/160/180/200/225/250/280/315) | Fitting Types: | 0-90° Elbow, Equal Tee, Equal Cross, 45°/60° Y (Y Clamps Optional) |
| Heating Plate Temp.: | 0-300°C Adjustable, ±5°C Surface Deviation | Working Pressure: | 0-10 MPa |
| Working Voltage: | 380V, 50/60Hz, 3-phase | Total Power / Weight: | 8.15 KW | 800 Kg |
The SUNTECHMACH SHG315 is the entry model of our HDPE fitting fabrication machine range and the one we ship most often. It fabricates PE, PP and PVDF fittings from 90mm to 315mm — 0-90° elbows, equal tees, equal crosses and 45°/60° Y-pieces — in a workshop instead of buying them in. Total connected load is only 8.15 KW, so it runs on an ordinary 380V workshop supply without a transformer upgrade, and at 800 kg the whole machine can be moved by forklift and set down wherever the work is, which is why distributors and small fabricators use it as their first fitting machine. Like every SHG model it uses one integrated structure: to fabricate a different fitting you change the special clamps, not the machine. The removable PTFE-coated heating plate is independently controlled from 0 to 300°C with ±5°C surface deviation, the electric pivoting planing tool is protected by a safety limit switch, and a separate two-channel timer records the soaking and cooling phases and alarms when each one ends.
| THE PROBLEM | HOW WE SOLVED IT |
|---|---|
| Small fittings are cheap to buy but slow and expensive to order in | Fabricate 90-315mm elbows, tees, crosses and Y-pieces on site from standard pipe |
| The workshop supply will not carry a heavy machine | Only 8.15 KW total connected load on 380V — no transformer upgrade needed |
| Floor space and foundations are limited | 800 kg, forklift-movable; no poured foundation required |
| One operator has to run the whole fitting programme | Compact layout and hand-operated handwheels suit a single operator |
| Buying a different machine for each fitting shape is out of the question | Integrated structure — change clamps only, not the machine |
| Melted pipe sticks to the heating plate and ruins small-diameter joints | Removable PTFE-coated plate (imported Teflon) with independent 0-300°C control |
| Operators lose track of the short heating time on thin walls | Two-channel timer with a separate soaking and cooling counter and an end alarm |
Key Features
- 1. 90-315mm Coverage — Covers the standard small and medium PE/PP/PVDF distribution sizes in one machine.
- 2. Lowest Power in the Range — 8.15 KW total (5.15 KW heating plate + 1.5 KW planer + 1.5 KW hydraulic unit), so a normal workshop supply is enough.
- 3. Forklift-Portable at 800 kg — No foundation needed; move the machine to the job instead of moving the pipe.
- 4. Single-Operator Friendly — Compact control desk with handwheels for clamping and centring, designed for one technician.
- 5. Multi-Angle Fabrication — 0-90° elbows, equal tees, equal crosses and 45°/60° Y-pieces; Y clamps and inserts are optional.
- 6. Removable PTFE-Coated Heating Plate — Imported Teflon coating, independent 0-300°C control, ±5°C surface deviation, pivoting for easy loading.
- 7. Electric Pivoting Planing Tool — Safety limit switch prevents accidental start-up.
- 8. Separate Two-Channel Timer — Records soaking and cooling separately and alarms at the end of each phase.
Technical Specifications
| Parameter / Field | Specification / Content |
|---|---|
| Model | SHG315 HDPE fitting fabrication machine (workshop butt fusion) |
| Model | SHG315 |
| Welding Range | 90-315mm (90/110/125/140/160/180/200/225/250/280/315) |
| Fitting Types | 0-90° elbow, equal tee, equal cross, 45°/60° Y (Y clamps optional) |
| Heating Plate Temp. | 0-300°C adjustable, ±5°C surface deviation |
| Working Pressure | 0-10 MPa |
| Working Voltage | 380V, 50/60Hz, 3-phase |
| Heating plate / planing tool / hydraulic unit power (KW) | 5.15 / 1.5 / 1.5 |
| Total power (KW, 380V) | 8.15 |
| Total weight (kg) | 800 |
| Applicable material | PE, PP, PVDF and other thermoplastics (HDPE / PPR / PB) |
| Heating plate construction | Removable, PTFE coated (imported Teflon), pivoting design |
| Planing tool | Electric, pivoting, with safety limit switch |
| Pressure display | High-accuracy shockproof pressure gauge; |
| Timer | Two-channel timer, separate soaking and cooling counters with end-of-phase alarm |
| Weld data output | Built-in printer for parameter records + USB port for data export |
| Fabricated fitting standards | For systems specified to ISO 4427-3 / EN 12201-3 / EN 1555 / ISO 15494 |
What's Included
- 1x SHG315 HDPE fitting fabrication machine (main frame + hydraulic unit + control cabinet)
- 1x Removable PTFE-coated heating plate
- 1x Electric pivoting planing tool with safety limit switch
- 1x Set of clamps and inserts matching the ordered fitting types
- 1x Two-channel timer / control system
- 1x Operation manual + 90-315mm welding parameter table + warranty card
Applications
- Small and medium PE / PP / PVDF fittings for water supply, irrigation and estate pipe networks
- Fabricating 90-315mm elbows, equal tees, equal crosses and 45°/60° Y-pieces on site
- Pipe and fitting distributors adding a fabrication service to their sales counter
- Municipal repair fittings made to measure while the trench is open
- Lengthening injection-moulded fittings and building small fitting assemblies
- Fabricated fittings for systems specified to ISO 4427-3 / EN 12201-3 / EN 1555
Packaging & Quality Assurance
Export-grade wooden case; every machine assembled, wired and test-run in our Hangzhou factory before shipment — hydraulic pressure test, heating plate temperature check at the set points, and planing tool safety-switch test.
After-Sales Support
- 12-month warranty (wearing parts excluded)
- Free welding parameter table prepared for your pipe sizes and SDR
- Lifetime technical support by WhatsApp / Email
- Spare parts supply for all SHG and SUNTECHMACH models
- WhatsApp: +86-13777804353 | Email: sales@cnsuntech.com
Operation Guide
- Fix the tee/cross or elbow clamps for the fitting you are making on the machine rack.
- Insert the pipe and fitting ends into the clamps, align them and tighten the clamp bolts; check concentricity before planing.
- Start the electric planing tool and shear both faces until a continuous chip forms on each.
- Set the heating plate temperature and let it stabilise.
- Bring the ends against the heating plate under the calculated pressure and hold for the soaking time on the parameter table.
- Remove the plate, join the ends within the change-over time and apply the fusion pressure.
- Hold the fusion pressure for the cooling time shown on the parameter table; the two-channel timer alarms when the phase ends.
- Release, open the clamps and check the fusion bead on both sides.
Common Faults & Solutions
| Common faults | Reasons | Solutions |
|---|---|---|
| Cold or weak joint | Heating time too short for the wall thickness, or pressure applied too late | Re-check the parameter table by SDR; on thin walls the soaking window is only a few tens of seconds — use the two-channel timer |
| Pipe sticks to the heating plate | PTFE coating worn, or plate temperature set too high | Clean or replace the plate; verify the 0-300°C setting and the actual surface reading |
| Uneven fusion bead | Insufficient planing or the ends not concentric | Re-plane both faces and re-check alignment with the handwheels before welding |
| Fitting shifts during welding | Clamp bolts not tightened, or wrong insert for the fitting size | Re-tighten the bolts and confirm you are using the insert matched to the fitting |
| Hydraulic pressure drops | Leak in the circuit, or no replenishment | Check the hydraulic unit and accumulator; replace damaged seals |
| Planing tool does not start | Safety limit switch not engaged | Place the planing tool in the frame to release the switch |
FAQ
Q: Can this machine fabricate HDPE elbows?
A: Yes. The machine can be configured for fabrication of HDPE elbows at different angles. Please provide the required pipe diameter, SDR and fitting angle for machine selection.
Q: Can it produce HDPE tees?
A: Yes. With the corresponding clamps, the machine can be used for workshop fabrication of HDPE tees. The exact maximum tee size on the 315 model is listed from us for your specific fitting type above.
Q: Can it make Y fittings?
A: Yes. The machine is designed for fabrication of Y-type fittings with the corresponding clamping configuration. Both 45° and 60° Y fittings are supported; the maximum size per angle is confirmed on request for your fitting type and angle.
Q: What is the maximum pipe size on the 315 model?
A: The welding range of the 315 model is 90-315mm. The maximum size that can actually be fabricated depends on the fitting type (elbow, tee, cross or Y) — contact us and we will confirm it for your specific fitting type and angle.
Q: What power supply does the 315mm machine need?
A: 380V, 50/60Hz, three-phase. Total connected load is 8.15kW: 5.15kW heating plate, 1.5kW planing tool and 1.5kW hydraulic unit.
Q: How much does the 315mm machine weigh, and does it need a foundation?
A: 800kg. It does not require a poured foundation and can be repositioned with a forklift, which is unusual at this level of capability.
Q: What is the working pressure?
A: 0-10MPa, with a low starting pressure hydraulic system, a reliable sealing structure and a pressure accumulator.
Q: Does it record welding data?
A: Yes. The control panel includes a built-in printer for welding parameter records and a USB port for data export, so each joint can be documented for the project file.
Q: What welding temperature is used?
A: The heating plate is adjustable from 0 to 300°C with ±5°C surface deviation. The actual heating and cooling times come from the welding parameter table supplied with the machine, based on pipe diameter, SDR and wall thickness.
Q: What information is required to select a machine?
A: Pipe material (PE / PP / PVDF), pipe outside diameter, SDR or wall thickness, fitting type, required angle, power supply, and required production capacity.
Q: Can the clamping configuration be customized?
A: Yes. Customized clamping solutions and OEM branding are available — tell us which fittings you actually sell and we build the clamping set around them.
Q: How is the machine delivered and what about after-sales?
A: Export-grade wooden case. Every machine is assembled, wired and test-run in our Hangzhou factory before shipment — hydraulic pressure test, heating plate temperature check at the set points, and planing tool safety-switch test. 12-month warranty, wearing parts excluded.
Contact Person: Mr. Sales Team
Tel: 00-86-13777804353