A beveling machine is a specialized piece of industrial equipment designed to create a bevel, or angled cut, on the edge of a workpiece, typically metal plate or pipe. This process, known as beveling or edge preparation, is a critical step performed before welding to ensure a high-quality, strong, and durable weld joint. By creating a precise bevel, these machines facilitate proper weld penetration and fusion between the joined components.
The primary purpose of a beveling machine is to prepare the edges of materials for welding. A properly prepared bevel allows the welding arc and filler material to reach the root of the joint, ensuring complete penetration and a structurally sound connection. This is essential in industries where weld integrity is paramount.
These machines are widely used in various heavy industries, including:
Beveling machines are broadly categorized based on the shape of the workpiece they are designed to process: plates or pipes.
These machines are used to bevel the edges of flat metal plates or sheets. They can be further classified by their operation and mobility.
Key Features of Plate Beveling:
| Feature | Description |
|---|---|
| Working Principle | Primarily uses a cold cutting process, where high-torque, low-speed cutters (milling or shearing action) physically remove metal without generating significant heat. |
| Bevel Angle | Typically adjustable, often within a range of 25° to 60°, to meet different welding procedure specifications. |
| Material Compatibility | Can process carbon steel, stainless steel, aluminum alloys, and other metals. |
| Advantages | Produces a smooth, clean surface with no heat-affected zone (HAZ) or oxidation, often eliminating the need for secondary grinding. |
These machines are specifically engineered to cut and bevel the ends of pipes. They are essential in the pipeline and petrochemical industries.
Key Features of Pipe Beveling:
| Feature | Description |
|---|---|
| Working Principle | Can use cold cutting (milling) or thermal cutting (plasma, oxy-fuel). Modern machines favor cold cutting for its precision and lack of HAZ. |
| Bevel Profile | Capable of creating various profiles, including standard V-bevels and more complex J-preps or compound angles. |
| Material Compatibility | Designed to handle a wide range of materials, including cast iron, structural steel, and stainless steel. |
| Advantages | Provides high efficiency and consistent quality, crucial for welding integrity in pipeline applications. Many models are portable for field use. |
Technical parameter
| Model | Working Range | thickness | Power | Rotation | |
| Electric | Pneumatic | ID mm | mm | kw | rpm |
| ISY-80T | TCM-80T | φ28-76 | ≤15 | 1.43 | 53 |
| ISY-90T | TCM-90T | φ36-90 | ≤15 | 1.43 | 50 |
| ISY-28TN-1 | TCM-28TN-1 | φ12.5-15 | ≤3 | 1.43 | 70 |
| ISY-28TN-2 | TCM-28TN-2 | φ15-20 | ≤5 | 1.43 | 70 |
| ISY-28TN-3 | TCM-28TN-3 | φ20-28 | ≤6 | 1.43 | 70 |
| ISY-80TN | TCM-80TN | φ26-79 | ≤15 | 1.43 | 70 |
| SDC-120TN | TCM-120TN | φ45-105 | ≤20 | 1.43 | 34 |
| SDC-150TN | TCM-150TN | φ60-170 | ≤20 | 1.43 | 34 |
| SDC-350T | TCM-350T | φ150-330 | ≤20 | 1.43 | 14 |
POWER SUPPLIES:
Electric: 1.43kw 2.0kw@220~230V 50~60Hz,1P
Pneumatic: 1500~2000L/ min@0.63~0.8MPa
Material: M42, M35, W6
size: 20*40*8 mm,
Angle: 0°, 30°, 37°,- 15°
Tool holder: 40Cr
Insert: Carbide
size:20*40*8 mm
Angle: 0°, 30°, 37°
A beveling machine is a specialized piece of industrial equipment designed to create a bevel, or angled cut, on the edge of a workpiece, typically metal plate or pipe. This process, known as beveling or edge preparation, is a critical step performed before welding to ensure a high-quality, strong, and durable weld joint. By creating a precise bevel, these machines facilitate proper weld penetration and fusion between the joined components.
The primary purpose of a beveling machine is to prepare the edges of materials for welding. A properly prepared bevel allows the welding arc and filler material to reach the root of the joint, ensuring complete penetration and a structurally sound connection. This is essential in industries where weld integrity is paramount.
These machines are widely used in various heavy industries, including:
Beveling machines are broadly categorized based on the shape of the workpiece they are designed to process: plates or pipes.
These machines are used to bevel the edges of flat metal plates or sheets. They can be further classified by their operation and mobility.
Key Features of Plate Beveling:
| Feature | Description |
|---|---|
| Working Principle | Primarily uses a cold cutting process, where high-torque, low-speed cutters (milling or shearing action) physically remove metal without generating significant heat. |
| Bevel Angle | Typically adjustable, often within a range of 25° to 60°, to meet different welding procedure specifications. |
| Material Compatibility | Can process carbon steel, stainless steel, aluminum alloys, and other metals. |
| Advantages | Produces a smooth, clean surface with no heat-affected zone (HAZ) or oxidation, often eliminating the need for secondary grinding. |
These machines are specifically engineered to cut and bevel the ends of pipes. They are essential in the pipeline and petrochemical industries.
Key Features of Pipe Beveling:
| Feature | Description |
|---|---|
| Working Principle | Can use cold cutting (milling) or thermal cutting (plasma, oxy-fuel). Modern machines favor cold cutting for its precision and lack of HAZ. |
| Bevel Profile | Capable of creating various profiles, including standard V-bevels and more complex J-preps or compound angles. |
| Material Compatibility | Designed to handle a wide range of materials, including cast iron, structural steel, and stainless steel. |
| Advantages | Provides high efficiency and consistent quality, crucial for welding integrity in pipeline applications. Many models are portable for field use. |
Technical parameter
| Model | Working Range | thickness | Power | Rotation | |
| Electric | Pneumatic | ID mm | mm | kw | rpm |
| ISY-80T | TCM-80T | φ28-76 | ≤15 | 1.43 | 53 |
| ISY-90T | TCM-90T | φ36-90 | ≤15 | 1.43 | 50 |
| ISY-28TN-1 | TCM-28TN-1 | φ12.5-15 | ≤3 | 1.43 | 70 |
| ISY-28TN-2 | TCM-28TN-2 | φ15-20 | ≤5 | 1.43 | 70 |
| ISY-28TN-3 | TCM-28TN-3 | φ20-28 | ≤6 | 1.43 | 70 |
| ISY-80TN | TCM-80TN | φ26-79 | ≤15 | 1.43 | 70 |
| SDC-120TN | TCM-120TN | φ45-105 | ≤20 | 1.43 | 34 |
| SDC-150TN | TCM-150TN | φ60-170 | ≤20 | 1.43 | 34 |
| SDC-350T | TCM-350T | φ150-330 | ≤20 | 1.43 | 14 |
POWER SUPPLIES:
Electric: 1.43kw 2.0kw@220~230V 50~60Hz,1P
Pneumatic: 1500~2000L/ min@0.63~0.8MPa
Material: M42, M35, W6
size: 20*40*8 mm,
Angle: 0°, 30°, 37°,- 15°
Tool holder: 40Cr
Insert: Carbide
size:20*40*8 mm
Angle: 0°, 30°, 37°
Address
No. 58 Leiting Rd, Shangcheng District. Hangzhou City, Zhejiang Province, China.
Tel
00-86-13777804353
